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The Concrete Grinders Blog

By nothingbutnet, Jun 8 2017 03:00AM

The concept of concrete polishing is relatively new, but it is a rapidly growing industry. Although methods like concrete grinding and polishing have been used for 10 or more years, the development of concrete grinding company in Melbourne companies has only taken off over the last 2 or 3 years.

Growing Pains


Every new industry faces challenges and a learning process. Some general contractors, property owners and steel fabricator in Melbourne believe that concrete grinding and concrete polishing is just a matter of laying some type of abrasive onto the surface of concrete and letting a machine do the work. This is not true and there are many variables to this highly technical operation. Often work suffers because some contractor with little experience or know-how needed to achieve the desired results decides to go ahead and give it a try.

The Process of Concrete Polishing Melbourne


Terminology is being misused in this industry because it is in its infancy. Concrete polishing for instance is a mechanical process that cuts and refines concrete surfaces until desired results are reached. On the other hand, polished concrete involves multiple abrasive agents and grits used properly.


Categories and Processing Methods


Ground Concrete is the lowest category of concrete processing methods. This method is used to achieve a low sheen, non-reflective surface using 50-grit resin or less during the grinding step.


Honed Concrete is the next category and uses any abrasive from 100-grit to 400-grit resin to achieve a slight reflection with low to high quality sheen.


Polished Concrete is the highest category and any abrasive 800-grit and above is used to achieve a mirror or glass-like finish. The typical grit for this is 1,500 to 3,000.


Variables Involved


Numerous pre-existing variables exit with the three processes listed above that affect the end results. Some are within the contractor's control, but others are not. Contractors can control which abrasives are used, actions and steps and the speed at which they are taken, and the quality of equipment used.


What is beyond a contractor's control is the levelness of floors and the design being considered. What makes the difference in what is achievable for professional craftsmen is having a working knowledge of these variables.


Residential Surfaces


The concrete itself is a crucial element of the variables involved with the process of concrete polishing and grinding. Residential projects typically work with hand-troweled low PSI concrete mixes below 2,500. These do not polish as well because hand-troweling leaves it denser with a variety of low and high surfaces.


Civil engineering expertise is also a must for professionals working with concrete polishing. This is even more vital when concrete areas are in areas of high traffic. A lot of skill is required for proper preparation of driveways if they are expected to last. REO bars designed by metal fabricators Melbourne are needed and a steel fabricator will ensure that they can withstand much weight and abrasion along with stronger overall concrete.

Commercial Concrete Surfaces


Higher PSI concrete mixes are used for commercial surfaces and machine-troweling is used in open areas while it is hand-troweled in tighter areas like corners. The density of this concrete is easier to polish.


Prior knowledge of the type of concrete slab and how it will polish up helps contractors reach the desired results. This provides customers with a better floor that costs less to finish and contractors receive amazing reviews that can lead to future work.


Two contractors using the exact same grit may return different results. This is why it's vital for contractors to learn everything they can about the processes and methods of polishing and grinding concrete if they want to achieve their goals for concrete processing.


By nothingbutnet, Mar 30 2017 02:56AM

Concrete Grinding Solutions offers complete concrete restoration services that transform cracked, crumbling or plain concrete into a picturesque, robust beautiful surface.


If you wish to enhance the appearance of your concrete, and/or conceal your driveway cracks, concrete surface restoration is highly recommended.

Concrete is a great product itself, however it is not flawless. It does wear down over time, which can result in a range of problems. If you discover that your concrete needs attention, get in touch with Concrete Grinding Solutions. Undoubtedly, we can assist you, because the majority of concrete problems are preventable or repairable.

The Cause of Concrete Cracks

Problems might arise in the production, preparation, setting, finishing or mixing of concrete.This is why all work with concrete should start by getting the area ready. Incorrect preparation is the most frequent cause of failing concrete.

Regrettably, the majority of concrete problems arise from shortcuts or errors made by the builder. It might be that the work originally performed by the builder was not of the best quality. If you have a need for concrete restoration, we recommend that you contact Concrete Grinding Solutions, so we can talk about your main concerns and devise a solution.

Problems get worse when homeowners hire cheaply priced concrete firms, that use the smallest quantity of manpower to complete the project. This problem is exacerbated if the builder uses poor quality, cheap materials, which might not be the ideal solution for your needs. Therefore, many concrete problems appear when the builder fails to finish the slab of concrete properly, reduces labor and overheads, and uses substandard materials.

Frequently, the guarantee a builder offers does not apply to many concrete defects, aside from natural causes. This speaks volumes about the standard of work carried out. Consequently, builders are able to deliver shoddy workmanship, and you have to put up with concrete issues a long time after your house has been constructed.



Stop Concrete Cracks From Appearing With our Wide Variety of Services

Each one of these issues can be stopped, rectified or reduced using the services provided by CGS.

Picking the wrong company can result in a lot of issues, which might not be obvious straightaway. These issues will probably increase your repair costs, with maintenance and problems over the long term. Concrete Grinding Solutions will help you make a sensible decision about the contractor you hire, the variety of services offered, and the overall price. We only work with reputable builders, who deliver the standard of work that satisfies our stringent requirements.

Do not leave your concrete project in the hands of lady luck. The process of concrete sealing and restoration is best performed by professionals, who can evaluate the state of your present concrete and calculate the amount of work needed to give you optimum results. Concrete Grinding Solutions has a whole range of options to offer you. With our help, you can transform your commercial or residential concrete areas and boost the market value of your premises.



By nothingbutnet, Mar 3 2017 01:49AM

There are many types of concrete sealants, each with different advantages and uses. No matter what kind of concrete coating your floor has, you can easily care for and preserve your floors with the following tips:


Polished Concrete Floor Maintenance

For polished concrete, always keep your floor vacuumed and free of dirt. In the event of a spill, clean dirt and debris from polished concrete surface immediately, and avoid bleach or citrus based cleaners. Additionally, furniture should have protective pads placed beneath the legs to protect the polished surface. A microfiber mop is best used for cleaning this type of surface. Heavily soiled areas will require localised cleaning prior to cleaning entire polished concrete area. Use a low ph-balanced cleaner and rinse with clean water after use.


Grind and Seal Floor Care

Grind and seal is a type of concrete grinding which has a clear coating system installed. These floor coatings usually require 5-7 days to be fully sealed. Again, always keep this type of flooring clean and vacuumed. To prevent damage, use protective pads underneath furniture. Use a microfiber mop and a low ph-cleanser for cleaning. In high traffic areas, consider re-application of surface coatings every 5 years for preservation.


Epoxy Floor Maintenance

An epoxy surface on concrete makes floors wear and chemical-resistant. As with other types of concrete, spills to this surface should be cleaned immediately. For heavy spills, localised cleaning prior to cleaning the entire epoxy area can be effective. For localised cleaning, use a gentle ph-neutral cleaning solution that is specialized for floor care. Apply the floor care solution with an auto scrubber or simply use a mop and clean, warm water. In either situation, always rinse your concrete surface with clean water after use. Depending on use, we recommend the re-applying the epoxy approximately every 10 years.


By nothingbutnet, Dec 7 2016 03:29AM

Concrete polishing is a developing industry, nonetheless it is predicted to expand in the coming years. Procedures such as concrete polishing date back a while, however it is only fairly recently that interior designers, architects, engineers, property owners and general contractors have paid them any attention. The professionals who embrace this industry today, and familiarize themselves with the finer points of the procedures, will profit considerably after demand for these services rises.




Initial Obstacles


As with other developing industries, there are hurdles that professionals have to surmount. Lots of professionals, who go into the processing business, assume that concrete polishing amounts to no more than placing abrasives onto machines, then taking them off again. In reality, the process is detailed and, in conjunction with other factors that professionals can't control, results are usually unsatisfactory. In particular, this is the case if professionals lack the proper knowledge and expertise to handle these problems. Moreover, there are numerous factors that are within the control of professionals, which they must learn to deal with.


Additional problems for the industry include professionals who base their prices on what their competitors charge, as opposed to working it out by deducting their expenses from their desired profit. I have seen many professionals who do not have enough technical education, as well as many customers who do not understand what concrete polishing is.


To guide the industry in the right way, professionals should make it their mission to acquire proper training, and increase their knowledge of concrete processing. Also, they should tell their customers what concrete processing involves, what the expected time scale for projects is, and how quality workmanship should be billed.


It's 'Processing Concrete' Without a Doubt


Due to the fact that concrete polishing is a young industry, lots of the technical parlance is used wrongly. Frequently, the words "concrete polishing" are used out of context; generally the appropriate words should be "concrete processing". These words describe a procedure common in other industries -- placing materials like stone, metal and optical lenses through a specific process.


When concrete is polished, an existing concrete surface is altered using machines that refine and cut the surface to a desired finish. Polished concrete surfaces are just one of numerous results that can arise from concrete processing, using mechanical refinements and different abrasives categorized with grits.


At the moment, the industry arranges concrete polishing procedures so that polishing is done separately from grinding. Often, people in the field use the word "polishing" to mean the entire process. Nonetheless, in fact, concrete polishing involves a few different stages: grinding, honing and polishing. Each of these stages are divided up even further, to comprise a grit abrasive sequence. During the procedure, hardeners or densifiers are used, which are absorbed into the concrete. This generates a chemical response that makes the concrete denser and/or harder.


Not all processed concrete is polished. With the grinding and honing stages, for example, this leads to a medium, low or high sheen appearance without involving any polishing.


Explaining the Stages and Different Categories


The ground concrete category is the lowest for processed concrete surfaces. Every grit abrasive (when abrasives are classed using grits) from a resin of fifty grits and below falls under the concrete grinding stage. Surfaces of ground concrete look flat, with a slight sheen and reflection.


The next processing system category is honed concrete. Every grit abrasive, with grit resins between 100 and 400, fall under the honing stage. Surfaces with honed concrete have a reflection with a low, high or medium sheen and a matte appearance.


The highest category for processed concrete is polished concrete. Every grit abrasive, with a grit resin of at least 800 (and sometimes as high as 3000) falls under the polishing stage. Surfaces with polished concrete have a mirror like reflection clarity, as well as a glass like feel.


The Various Factors Involved


The process of concrete grinding, honing and polishing is more intricate than many people assume. There are various factors that can impact the results of the procedure. Lots of these factors are within the professional's control, like the quality of tools, the quality of abrasives and the skill with which you utilize your equipment. Other factors can not be controlled, like the condition of the floor or the concrete mixture used. Being aware of how to cope with these factors is what differentiates a diligent, goal driven professional from a professional who is happy to settle for shoddy work.



By nothingbutnet, Nov 2 2016 12:41AM

Is your floor becoming dull and lifeless? Do you want to have new floors but at the same time, you want to keep the old floor? Perhaps you just want to bring your old floor to its former glory? You don't have to look far. Look concrete floor grinding services who also cater concrete rejuvenation. So don't rip your floors just yet, check out the facts below to know how you can your old floor back.


What is Concrete Resurfacing?



It has become a modern tradition that if something breaks, we immediately have it replaced. While you can certainly have your floor replaced if you see that has suffered extensive damages, there is also another option which is concrete floor restoration.



This method lets you have you have beautiful yet durable floors without having to start over from scratch. It is just basically pouring thin cement overlay or polymer-modified overlay over the damaged concrete. The main purpose for this is to hide any cracked surface and give the flooring a more flawless appearance. However, this method can also be used to repair damages as well as smoothing it out.



Advantages of Floor Rejuvenation



Why choose to have your old floor restored instead of having it replaced? Here are just a few reasons why getting concrete restoration services can be advantageous to you:



1. Deals little pocket damages. One of the main reasons why most people shy away from having floor repair is that it usually costs a lot of money. However, this flooring service will not cost you an internal organ as only fewer materials are needed to get the job done in no time. In fact, resurfacing floors can let you save almost three times the amount of money spent on ripping out old floors.



2. All types of concrete can be rejuvenated. Whether you need to have the restoration services for either residential or commercial establishment, it can be done. You won't have to wonder if the method can be applied to your home or office. So whether you're businessman looking for ways to improve their establishment or a homeowner who just want a better looking room you know you can avail of this service anytime.



3. Get to choose from the various options. Just because it's a restoration service doesn't mean that you can't change the way it looks.As a matter of fact, this flooring service is available in all kinds of colours, textures, and finishes. The list is practically endless. So if you want your floor to sport a marble appearance without actually having to buy real marble, this may be what you have been looking for.In fact, you can even customize the patterns for a more pleasant aesthetic feel to your flooring system. You can also apply a non-slip coating to minimize the chances of sustaining physical injury. You can literally have your floor personalized to get that look and properties you are looking for.



3. Save Time and Energy. Products used for concrete rejuvenation are self-levelling This means that you don't have to break your old floors up, and make a new one. Expert floor technicians will just to make sure that the products are spread evenly on the surface. This effectively hides the cracks and other imperfections your flooring may have. It isn't as time-consuming as starting over from scratch, so if you want to give your a floor a makeover in a short time, floor restoration may just be what you need.



4. Long-term damage protection. The floor is one of the areas in any establishment--be it residential or commercial which receives extensive damages; which is why most people spend a lot of money for floor maintenance. Everyone want to have a flooring system which can last for a long time and won't easily have a surface disruption. Resurfacing floors not only gives your old floor a flawless appearance but it also makes it withstand extreme wear and tear. The products give the floor an extra coating of protecting to help it last longer than usual.



5. Easy maintenance. Some flooring systems are rather hard to keep up which also makes them more expensive in the long run. Not so with concrete surfacing. Applying this method for your floors makes maintenance hassle-free. All that is practically needed is to apply a protective stain once or twice a year. Even the application of protective stain does not consume much time and money.



6. A Great Home or Office Investment. Concrete floor rejuvenation goes beyond than just giving pretty but study, but ensures the safety of anyone under the roof of your establishment. As you can add non-slip coating for your flooring system, you can assure every one of their safety. Also, everyone admires beautiful floors which make it great for creating and maintaining positive impression for business owners. Homeowners will also be pleased to enter their rooms and see that it has the flooring which they have always wanted to have. A great flooring system can lift everyone's moods and increase their safety which it's always a great investment.



Complete Floor Repair for Wrecked Floors



Floor rejuvenation is best for floorings which have not suffered total wreckage and intense damage. If your floors have gaping holes or large cracks on the surface, concrete resurfacing is not recommended. Although it can handle damages, concrete restoration can only handle so much.


Only Let Concrete Resurfacing Specialists Handle your Flooring



While it may sound rather easy to do, it is highly recommended to let concrete flooring professionals take over the job. There are hundreds of concrete flooring grinding companies in Melbourne, but not everyone can do an amazing job. So look for flooring service companies which have several years, even decades of experience.



Do not risk your flooring systems to untrained people. You do not want to have your floors looking like it has encountered a collision with a meteor, right? Nor do you want it to look amazing one day and then have it repaired within a few months, right? So best look for the experienced and reputable floor repair specialists. Not only will they fix your floors, but they will also give proper examination and foolproof advice on keeping floors durable.








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